General Purpose Plastisol Ink Colors – 5 Gallon - 100% Cotton

The Total Ink Solutions® General Purpose Plastisol Ink – 5 Gallon is a high-quality, versatile plastisol ink designed for smooth printing, strong fabric adhesion, and long-lasting durability. With a creamy consistency and excellent opacity, this ink delivers consistent, vibrant prints on cotton, polyester, and blended fabrics.

Engineered for manual and automatic presses, this high-performance plastisol ink ensures easy printability, minimal buildup, and superior wash resistance, making it an ideal choice for large-scale production, multi-color designs, and custom apparel printing.

Key Features & Benefits:

• High Opacity & Vibrant Colors – Ensures bold, rich prints with excellent coverage on light and dark fabrics.
• Smooth, Creamy Consistency – Provides easy ink flow, reducing press downtime and ensuring consistent prints.
• Soft-Hand Feel – Maintains a flexible, comfortable finish while delivering high-opacity results.
• Low Tack for Easy Printing – Designed for manual and automatic screen printing, reducing screen buildup.
• Superior Wash Durability – Withstands multiple washes without cracking, peeling, or fading.

Recommended Applications:

• 100% Cotton – Produces rich, vibrant prints with high opacity.
• 50/50 Cotton-Polyester Blends – Ensures strong adhesion and flexibility.
• Light & Dark Garments – Works as a standalone ink or underbase for multi-color designs.
• High-Volume Production – Perfect for large-scale printing shops and contract printers.

Technical Specifications:

• Ink Type: General Purpose Plastisol
• Viscosity: Medium-bodied for smooth, controlled application
• Opacity: High (ideal for light and dark fabrics)
• Curing Temperature: 320°F - 330°F (160°C - 165°C) for full cure
• Flash Time: 250°F (121°C) for 3-5 seconds
• Shelf Life: 12 months from manufacturing date

Screen Printing Guidelines:

• Mesh Count: 110-160 for standard prints, 200+ for fine details
• Stencil Type: Water-resistant emulsion
• Squeegee: 65-75 durometer for smooth application
• Curing: Fully cure at 320°F - 330°F (160°C - 165°C) for long-lasting, wash-resistant prints
• Clean-Up: Use OPTIWASH 125 - Ink Remover for quick and efficient cleanup

Storage Recommendations:

✔ Store between 65-90°F (18-32°C) for optimal ink performance
✔ Avoid exposure to direct sunlight and extreme temperatures
✔ Keep containers sealed when not in use to prevent ink contamination
✔ Use within one year for best results

Safety & Compliance:

✔ CPSIA Compliant – Meets Consumer Product Safety Improvement Act (CPSIA) 2008 standards:

• Lead Content: <300 ppm
• Phthalates: <0.1% DBP, DEHP, DINP, DIDP

✔ Prop 65 Compliant – Safe for apparel printing applications
✔ Protective Gear Recommended – Wear gloves and safety glasses when handling plastisol inks
✔ Ventilation Requirements – Use in a well-ventilated area to prevent inhalation of fumes

Why Choose Total Ink Solutions® General Purpose Plastisol Ink – 5 Gallon?

• Provides consistent, high-quality prints for large-scale production.
• Delivers bold, vibrant color with superior opacity.
• Designed for smooth application with minimal buildup on screens.
• Soft-hand feel with excellent wash durability.
• Perfect for print shops handling bulk orders and contract printing.

Whether printing custom apparel, promotional merchandise, or high-volume production runs, the Total Ink Solutions® General Purpose Plastisol Ink – 5 Gallon ensures bold, durable, and professional-quality results.